Ingest machine data
Vibration, temperature, throughput, and maintenance history are aligned to asset hierarchy.
/ Opérations et automatisation /
L'IA qui surveille l'état des équipements, détecte les signaux de panne et recommande des actions de maintenance. Ainsi, les temps d'arrêt imprévus deviennent une exception gérée et non une crise récurrente.
The problem
Equipment failures happen without warning. The cost isn't just repair — it's lost production, missed SLAs and emergency contractor rates.
Fixed-interval maintenance replaces parts that are still functional and misses components that are actually degrading.
Equipment generates enormous volumes of operational data. Without AI to interpret it, that data sits unused while failures develop.
Maintenance schedules ignore production priorities and asset criticality. Downtime shifts rather than shrinks.
Fonctionnement
Vibration, temperature, throughput, and maintenance history are aligned to asset hierarchy.
Models estimate risk horizons and recommended actions—parts, crew, and downtime trade-offs included.
Recommended work orders are created or updated; feedback loops improve predictions per asset class.
Edge deployments supported when plants cannot rely on constant cloud connectivity.
Ce qui est inclus
A governed layer across data, workflows, and handoffs—so teams ship safely and scale with metrics.
Connects to IoT sensors, SCADA systems and operational data sources across your asset base.
Detects early signs of component degradation before failure occurs.
Suggests the right maintenance action, at the right time, for the right asset.
Real-time view of equipment status, risk scores and upcoming maintenance priorities.
Triggers maintenance work orders in your CMMS when thresholds are crossed.
Builds an organisation-specific library of failure signatures that improves prediction accuracy over time.
Propulsé par Thinkia Synapse
Résultats
Results vary by asset type, sensor coverage and operational environment.
–40%
Reduction in unplanned equipment failures after deployment
–25%
Reduction from eliminating unnecessary scheduled interventions
+30%
Improvement in asset reliability with condition-based maintenance
Notre façon de travailler
Week 1–2
Lines, sensors, and failure modes are ranked by downtime cost and data availability.
Week 3–5
Thresholds, lead times, and work-order integration are tuned with maintenance planners.
Week 6–9
Technicians validate alerts; false positives are reduced before broadening asset classes.
Week 10+
Spares, crews, and schedules align to predicted demand; continuous learning respects safety gates.
Sensor coverage and industrial network policies set pace; we start where telemetry is trustworthy.
Commencer
We start with a focused session—no commitment—to map constraints and a sensible path.